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Home » Cement Plant Refractories

Cement Plant Refractories

We offer a complete range of cement plant refractories and castable refractories providing comprehensive solutions to all the cement plant such as pre-calciners, rotary kiln, coolers and ducts. Apart from the standard specifications, we can also offer cement plant refractories and castable refractories in customized specifications to suit the varied end applications.

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TECHNICAL SPECIFICATION

Product Max. Service temp.(°C) Al2O3 % (Min) Fe2O3 % (Max) B.D. gm/cc A.P. % (Max) C.C.S. kg/cm² (Min) P.C.E. °C (Min) RUL ta °C (Min) PLC% Reversible TH. EXP. % at 1000 °C
1350 °C/3hrs. 1400°C/3hrs. 1450 °C/3hrs.
DENSE ALUMINA REFRACTORY BRICKS
IM 40 1400 40 3 2.2 22 350 1717 1400 ±0.8 0.55
IM 45 1400 45 3.5 2.25 22 400 1717 1400 ±1.0 0.55
IM 50 1400 50 3.5 2.4 22 450 1743 1400 ±1.0 0.55
IM 60 1400 60 3.5 2.55 22 500 1785 1450 ±2.0 0.6
IM 70 1450 70 3.5 2.6 23 600 1804 1460 ±2.0 0.65
IM 40S 1450 40 2.2 2.2 22 350 1743 1450 ±0.6 0.55
IM 50S 1450 50 2.2 2.25 21 450 1743 1450 ±1 0.55
IM 60S 1500 60 2 2.35 22 450 1804 1500 ±0.8 0.6
IM 30D 1350 30 2 2.25 18 400 168.3 1400 ±0.8 0.5
IM 42D 1480 42 2.5 2.3 16 600 1763 1480 ±0.2 0.55
IM 62D 1600 62 1.5 2.5 16 600 1804 1500 ±0.2 0.6
IM 70L 1480 70 2.5 2.55 23 600 1820 1480 ±2.0 0.65
INSULATING BRICKS
IM INS 110 1100 20 2 1 60 25 1564 110°C/5hrs±0.50 0.5
IM THERM 1300 20 2.5 1.55 33 200 1485 1350 ±0.25 0.85
BASIC BRICKS
PERILEX IM 1600 MgO82 8 2.95 18 500 1835 1650 ±0.2 1

Product Max. Service temp.(°C) Al2O3 % (Min) Fe2O3 % (Max) B.D. gm/cc 1100C/ 24hrs C.C.S. kg/cm2 (Min) at 1100C/ 24hrs C.C.S. kg/cm2 (Min) 13500C/3hrs. P.C.E. °C (Min) PLC% Reversible TH. EXP. % at 1000 °C
1350 °C/3hrs. 1400°C/3hrs. 1450 °C/3hrs.
MEDIUM PURITY DENSE CASTABLE
IM CAST SPL 1350 45 4.0 2.2 400 300 1450 ±0.8 0.55
HIGH PURITY DENSE CASTABLE
IM WHYTCAST C SPL 1500 50 1.3 2.1 400 1665 ±1.0 0.55
IM WHYTCAST K SPL 1600 60 1 2.1 450 1683 ±1.5 0.80
LOW CEMENT CASTABLES
IM MON 45 1550 45 1.0 2.3 700 1500°C 1000 1717 ±1.0 0.55
IM MON 60 1600 60 1.5 2.6 750 1000 1804 ±1.0 0.60
IM MON 70 1600 70 1.5 2.65 750 1500°C 1000 1804 ±1.0 0.65
IM MON 90 1700 90 1.0 3.0 950 1200 1820 ±0.8 0.85
IM MON 70 LI 1650 70 0.8 2.6 500 1000 1804 ±0.5 0.65
GUNNING MATERIAL
IM MON GUN 60 1650 58 1.5 2.35 500 500 1743 ±1.0



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Ramming Masses

We provide premium quality of premix ramming masses, ideal for big capacity induction furnaces. The ramming masses comprise of premixed binders such as imported boric acid, which ensure better functionality and reduce the cost of production. Our ramming masses have proper mixing of binder, which ensure consistent and longer lining and patching life.

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TECHNICAL SPECIFICATION

BRAND MgO%min Cr2G%Min SiO2%Min Setting Grading(in mm) Sintering temp° C Application temp° C
Mortar For General Application
IM MCL-MGM 85 - - Ceramic 0-0,5 1550 1700
IM MCL-MCM 60 15 - Ceramic 0-1 1550 1700
IM MCL CMM 35 22 - Ceramic 0-1 1550 1700
Masses For Induction Furnace
IM MCL-PATCH 75 8 - Ceramic 0-2 800 1750
IM MCX - 8 - Ceramic 0-5 800 1750
Masses For EAF & LRF
IM MCL-RAMB4 84 - - Ceramic 0-5 1550 1750
IM MCL-RAMS6 36 - - Ceramic 0-5 1500 1750
IM MCL-RAM90 90 - 5 Ceramic 0-5 1500 1750
IM MCL-RAM95 95 - 2.5 Ceramic 0-5 1550 1750
1MRMCLGUN85 85 - 6.5 Chemical/Ceramic 0-4 1550 1750
IM MCL-GUN88 88     Ceramic 0-3 1550 1750
IMRMCLGUN92 92 - 5 Ceramic 0-3 1550 1750
IM MCL GUN 95 94   2.5 Ceramic 0-3 1550 1750


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