Cement Plant Refractories - Cement Castables, Plant Refractories, Castable Refractories

Cement Plant Refractories

We offer a complete range of cement plant refractories and castable refractories providing comprehensive solutions to all the cement plant such as pre-calciners, rotary kiln, coolers and ducts. Apart from the standard specifications, we can also offer cement plant refractories and castable refractories in customized specifications to suit the varied end applications.

TECHNICAL SPECIFICATION

Product	Max. Service temp.(°C)	Al₂O₃ % (Min)	Fe₂O₃ % (Max)	B.D. gm/cc	A.P. % (Max)	C.C.S. kg/cm² (Min)	P.C.E. °C (Min)	RUL ta °C (Min)	PLC%			Reversible TH. EXP. % at 1000 °C
Product	Max. Service temp.(°C)	Al₂O₃ % (Min)	Fe₂O₃ % (Max)	B.D. gm/cc	A.P. % (Max)	C.C.S. kg/cm² (Min)	P.C.E. °C (Min)	RUL ta °C (Min)	1350 °C/3hrs.	1400°C/3hrs.	1450 °C/3hrs.	Reversible TH. EXP. % at 1000 °C
DENSE ALUMINA REFRACTORY BRICKS
IM 40	1400	40	3	2.2	22	350	1717	1400		±0.8		0.55
IM 45	1400	45	3.5	2.25	22	400	1717	1400		±1.0		0.55
IM 50	1400	50	3.5	2.4	22	450	1743	1400		±1.0		0.55
IM 60	1400	60	3.5	2.55	22	500	1785	1450			±2.0	0.6
IM 70	1450	70	3.5	2.6	23	600	1804	1460			±2.0	0.65
IM 40S	1450	40	2.2	2.2	22	350	1743	1450			±0.6	0.55
IM 50S	1450	50	2.2	2.25	21	450	1743	1450			±1	0.55
IM 60S	1500	60	2	2.35	22	450	1804	1500			±0.8	0.6
IM 30D	1350	30	2	2.25	18	400	168.3	1400	±0.8			0.5
IM 42D	1480	42	2.5	2.3	16	600	1763	1480			±0.2	0.55
IM 62D	1600	62	1.5	2.5	16	600	1804	1500			±0.2	0.6
IM 70L	1480	70	2.5	2.55	23	600	1820	1480			±2.0	0.65
INSULATING BRICKS
IM INS 110	1100	20	2	1	60	25	1564		110°C/5hrs±0.50			0.5
IM THERM	1300	20	2.5	1.55	33	200	1485	1350	±0.25			0.85
BASIC BRICKS
PERILEX IM	1600	MgO82	8	2.95	18	500	1835	1650			±0.2	1

Product	Max. Service temp.(°C)	Al₂O₃ % (Min)	Fe₂O₃ % (Max)	B.D. gm/cc 1100C/ 24hrs	C.C.S. kg/cm2 (Min) at 1100C/ 24hrs	C.C.S. kg/cm2 (Min) 13500C/3hrs.	P.C.E. °C (Min)		PLC%			Reversible TH. EXP. % at 1000 °C
Product	Max. Service temp.(°C)	Al₂O₃ % (Min)	Fe₂O₃ % (Max)	B.D. gm/cc 1100C/ 24hrs	C.C.S. kg/cm2 (Min) at 1100C/ 24hrs	C.C.S. kg/cm2 (Min) 13500C/3hrs.	P.C.E. °C (Min)		1350 °C/3hrs.	1400°C/3hrs.	1450 °C/3hrs.	Reversible TH. EXP. % at 1000 °C
MEDIUM PURITY DENSE CASTABLE
IM CAST SPL	1350	45	4.0	2.2	400	300	1450	±0.8			0.55
HIGH PURITY DENSE CASTABLE
IM WHYTCAST C SPL	1500	50	1.3	2.1	400		1665			±1.0	0.55
IM WHYTCAST K SPL	1600	60	1	2.1	450		1683			±1.5	0.80
LOW CEMENT CASTABLES
IM MON 45	1550	45	1.0	2.3	700	1500°C 1000	1717			±1.0	0.55
IM MON 60	1600	60	1.5	2.6	750	1000	1804			±1.0	0.60
IM MON 70	1600	70	1.5	2.65	750	1500°C 1000	1804			±1.0	0.65
IM MON 90	1700	90	1.0	3.0	950	1200	1820			±0.8	0.85
IM MON 70 LI	1650	70	0.8	2.6	500	1000	1804			±0.5	0.65
GUNNING MATERIAL
IM MON GUN 60	1650	58	1.5	2.35	500	500	1743			±1.0

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Ramming Masses

We provide premium quality of premix ramming masses, ideal for big capacity induction furnaces. The ramming masses comprise of premixed binders such as imported boric acid, which ensure better functionality and reduce the cost of production. Our ramming masses have proper mixing of binder, which ensure consistent and longer lining and patching life.

TECHNICAL SPECIFICATION

BRAND	MgO%min	Cr2G%Min	SiO2%Min	Setting	Grading(in mm)	Sintering temp° C	Application temp° C
Mortar For General Application
IM MCL-MGM	85	-	-	Ceramic	0-0,5	1550	1700
IM MCL-MCM	60	15	-	Ceramic	0-1	1550	1700
IM MCL CMM	35	22	-	Ceramic	0-1	1550	1700
Masses For Induction Furnace
IM MCL-PATCH	75	8	-	Ceramic	0-2	800	1750
IM MCX	-	8	-	Ceramic	0-5	800	1750
Masses For EAF & LRF
IM MCL-RAMB4	84	-	-	Ceramic	0-5	1550	1750
IM MCL-RAMS6	36	-	-	Ceramic	0-5	1500	1750
IM MCL-RAM90	90	-	5	Ceramic	0-5	1500	1750
IM MCL-RAM95	95	-	2.5	Ceramic	0-5	1550	1750
1MRMCLGUN85	85	-	6.5	Chemical/Ceramic	0-4	1550	1750
IM MCL-GUN88	88	Â	Â	Ceramic	0-3	1550	1750
IMRMCLGUN92	92	-	5	Ceramic	0-3	1550	1750
IM MCL GUN 95	94	Â	2.5	Ceramic	0-3	1550	1750

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