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Ceramic Filters


Introduction

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Ceramic FiltersOur newly launched range of ceramic filters has been quiet successful in the industry vertical. The key to this result is a perfect blend of efficiency & effectiveness with a shine of cost effectiveness. Made of high grade alumina based refractories, our ceramic filters have following properties:
  • Prepared under high pressure
  • Dense
  • Uniform pores with accurate distribution
  • Dimensionally accurate

The demand for consistent quality castings with lowest levels of inclusions have made conventional gating systems filter dependent. The variety and abundance of foundry filter types are making choice difficult for foundries. Most of these foundry filters are efficient and effective in keeping dirt away, but are quite expensive. Our ceramic foundry filters are:
  • Specially made for foundry
  • Totally indigenous
  • Cost effective
  • Different shape & size & width
  • Dimensional accuracy

Our Ceramic Filters can deliver to temperature as high as 1450°C. Manufactured from premium quality ceramic and refractory materials, these ceramic foundry filters have good resistance to abrasion and erosion.
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Advantages of Metal Filteration

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Our filters are perforated ceramic filters for use in grey, ductile and SG iron casting applications. These ceramic filters efficiently remove slag dross & other non-metallic inclusions from molten iron. The advantages of our products include:Ceramic Filters
  • Dross/inclusion Reduction
  • Improved Machinability /Lower Machining Costs
  • Improved Surface finish.
  • Improved Productivity
  • Good Filteration Efficiency
  • Good Consistency
  • Consequently Capacity
  • Good Dimensional Stability
  • Least Expensive

Ceramic Filters is the lowest cost filters in its family.

Our filters are accepted and used by all the foundries in India & abroad regularly.
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Advantages of Foam Filters V/S Ceramic Filters

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Foam Filters Ceramic Filters
  • Variable porosity
  • Inconsistent flow rate
  • Variation of pores is from filter to filter
  • Rate of occuring dead spots is higher
  • No micro sand particles are filtered
  • Relative filteration efficiency is better
  • Relative systems choke parameters remains uncertain in calculation
  • Dimensional capability & stability is not uniform
  • 40% costly as compared to Ceramic Filters
  • Uniform porosity
  • Consistant flow rate
  • No variation in holes
  • Rate of occuring dead spots is very less
  • ‘Deep bed’ filteration retains micro sand particles
  • Relative filteration efficiency is best
  • Relative system choke parameters remains certain in calculation
  • Highly consistent dimensional capability & stability
  • Ceramic Filters cost 40% less as compared to Foam Filters

Hence best engineered balance filters are ceramic filters
  • Good filteration efficiency
  • Good consistency in terms of flow rate
  • Good cold & hot strength
  • Good dimensional stability
  • Most economical.
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Ceramic Filters


Molten Metal Pouring Chart For Ceramic Filters
Sr. Filter Size mm Shape Thickness mm Hole dia mm No. Of Hole Open Area Sq. Mm Capacity Kg/sec.
1 35 RD 8 2.25 49 195.00 1/2
2 35 RD 8 3.00 39 275.50 3/4
3 40 RD 7 6.00 9 254.00 3/4
4 45 RD 8 3.00 58 410.00 3/4
5 47 RD 7 3.00 58 410.00 3/4
6 48 RD 8 3.00 58 410.00 3/4
7 49 RD 8 3.00 58 410.00 3/4
8 50 RD 10 3.00 73 515.00 1
9 55 RD 9 5.00 29 569.00 1-2
10 60 RD 10 3.00 105 727.00 1-2
11 60 RD 15 2.50 265 1300.00 3-4
12 60 RD 10 2.25 95 377.50 1
13 60 RD 10 2.25 144 572.00 1-2
14 68 RD 10 2.50 145 711.00 1-2
15 75 RD 10 8.00 19 955.00 2-3
16 78 RD 11 6.00 37 1045.00 3-4
17 98 RD 12 2.25 308 1228.00 2-3
18 140 RD 12 2.50 171 839 1-2
19 26X26 SQ 10 2.17 39 135.00 1/4
20 37X37 SQ 8 2.17 105 385.75 3/4
21 40X40 SQ 12.5 2,17 143 525.35 1-2
22 40X40 SQ 15 2.17 143 525.35 1-2
23 40X40 SQ 12.5 2.17 168 618.65 1-2
24 40X40 SQ 15,0 2.17 168 616.55 1-2
25 50X50 SQ 10 2.25 137 544.45 1-2
26 50X50 SQ 15 2.25 137 544.45 1-2
27 50X50 SQ 20 2.25 137 544.45 1-2
28 50X50 SQ 12.5 2.17 294 1087.00 2-3
29 50X50 SQ 15 2.17 294 1087.00 1-2
30 50X50 SQ 15 2 204 923.00 1-2
31 50X50 SQ 22 4 64 803.85 1-2
32 54X54 SQ 12.5 1.5 389 687 1-2
33 54X54 SQ 12.5 1.25 795 975 1-2
34, 75X75 SQ 15 2.17 621 2296 3-5
35 50X75 RECT. 15 2.17 377 1184 2-3
36 50X75 RECT. 20 2.25 200 794.8 1-2
37 50X75 RECT. 20 2.5 171 838.95 1-2
38 50X75 RECT. 20 4 105 1318.8 2-3
39 50X100 RECT 15 2.25 305 1212 3-4
40 50X100 RECT. 20 2.5 162 784 1-2
41 50X100 RECT. 20 4 135 1695.6 3-4
42 71X69 TAPER 12 5 24 456 1
43 56X53 TAPER 10 5 12 236 3/4
44 51X49 TAPER 15 2.5 70 344,00 3/4

Note : The above is only some from our product range. We can also offer filters to suit your requirements and specific needs.

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