| PRODUCT |
IM- INS-110 |
IM- INS-135 |
IM-INS-140 |
IM-INS-500 |
IM-INS-700 |
IM- INS-650 |
IM- INS-750 |
| CHEMICAL: |
|
|
|
|
|
|
|
| SiO 2 % |
69.7 |
61.5 |
54.1 |
49.14 |
35.4 |
38.92 |
41.32 |
| Al 2 O 3 % |
24.3 |
33.2 |
41.5 |
43.8 |
55.7 |
53.7 |
51.2 |
| Fe 2 O 3 % |
2.2 |
1.9 |
1.8 |
0.95 |
1.4 |
1.38 |
1.26 |
| TiO 2 % |
2 |
2.5 |
1.9 |
1.75 |
2.8 |
2.6 |
2.5 |
| CaO + MgO % |
0.5 |
0.3 |
0.2 |
3.6 |
3.65 |
2.08 |
2.17 |
| Others % |
0.9 |
0.6 |
0.5 |
0.76 |
1.05 |
1.32 |
1.55 |
| Max. Service Temp. ° C |
1000 |
1350 |
1400 |
1300 |
1400 |
1430 |
1430 |
| Nature of Bond |
Ceramic |
Ceramic |
Ceramic |
Chemico Ceramic |
Chemico Ceramic |
Chemico Ceramic |
Chemico Ceramic |
| Raw Material Base |
Fire Clay & Mica |
Fire Clay & Kyanite |
Fire Clay& Kyanite |
Synthetic Alumina |
Synthetic Alumina |
Synthetic Alumina |
Synthetic Alumina |
| PHYSICAL: |
|
|
|
|
|
|
|
| Reversible Thermal Expansion % at 1000 ° C |
- |
0.5 |
0.5 |
0.55 |
0.55 |
0.55 |
0.55 |
| BD gm/cm ³ Max |
0.9 |
1.05 |
1 |
0.55 |
0.8 |
0.65 |
0.8 |
| AP % Min. |
60 |
55 |
55 |
- |
- |
- |
- |
| CCS kg/cm 2 Min. |
10 |
25 |
25 |
7 |
13 |
25 |
40 |
| PCE orton Min. |
20 |
29 |
30 |
23 |
30 |
30 |
31 |
| PLC % Max. |
± 1.5 |
± 1.5 |
± 1.5 |
± 1.0 |
± 1.5 |
± 1.5 |
± 1.5 |
|
at 1000 ° C/ 5hr |
at 1350 ° C/ 5hr |
at 1400 ° C/ 5hr |
at 1300 ° C/ 5hr |
at 1400 ° C/ 5hr |
at 1430 ° C/ 5hr |
at 1430 ° C/ 5hr |
| Thermal Conductivity |
|
|
|
|
|
|
|
| 300 ° C |
- |
0.24 |
0.26 |
0.17 |
0.2 |
0.21 |
0.21 |
| 500 ° C |
- |
0.26 |
0.29 |
0.18 |
0.23 |
0.23 |
0.24 |
| 800 ° C |
- |
0.28 |
0.31 |
0.21 |
0.27 |
0.26 |
0.28 |
| Wt. Of std. Brick (approx.) kg. 230x114x76 mm |
1.70 |
2.10 |
2.00 |
1.10 |
1.50 |
1.30 |
1.60 |
| Application Area |
Backup lining for Boiler reheating furnace |
Backup lining for Glass tank furnace, Blast furnace. |
Backup lining for Glass tank furnace, Blast furnace. |
As a backup lining for special application |
As a backup lining for special application |
As a backup lining for special application |
As a backup lining for special application |
|
IM HF23 |
IM HF26 |
IM HF28 |
IM HF29 |
IM HF30 |
IM HF32 |
| Classification Temperature 0 C |
1300 |
1450 |
1550 |
1600 |
1650 |
1700 |
| Properties measured at room temperature |
| Density (gm/c) |
0.55 |
0.7 |
1 |
1.05 |
1.1 |
1.3 |
| Modulus of rupture (kg/cm 2 ) |
11 |
12 |
- |
- |
- |
- |
| Cold Crushing Strength (kg/cm 2 ) |
|
16 |
25 |
30 |
40 |
60 |
| High temperature performance |
| PLC after 24 hrs . |
|
|
|
|
|
|
| at 1250 0 C |
±0.6 |
±0.1 |
- |
- |
- |
- |
| 1350 0 C |
- |
±0.5 |
±0.1 |
- |
- |
- |
| 1450 0 C |
- |
- |
±0.5 |
±0.2 |
|
- |
| 1500 0 C |
- |
- |
- |
±0.5 |
- |
- |
| 1550 0 C |
- |
- |
- |
- |
±0.5 |
|
| 1600 0 C |
- |
- |
- |
- |
- |
±0.5 |
| Thermal Conductivity at mean
temperature of |
| 400 0 C |
|
|
|
|
|
|
| 600 0 C |
0.16 |
0.22 |
0.36 |
0.37 |
0.4 |
0.5 |
| 800 0 C |
0.18 |
0.24 |
0.4 |
0.41 |
0.44 |
0.54 |
| 1000 0 C |
0.2 |
0.27 |
0.44 |
0.45 |
0.48 |
0.58 |
|
0.22 |
0.3 |
0.48 |
0.5 |
0.52 |
0.6 |
| Chemical Composition |
| Al 2 O 3 (%) |
42 |
60 |
60 |
60 |
72 |
72 |
| Fe 2 O 3 (%) |
0.65 |
0.7 |
1 |
1 |
0.8 |
0.6 |
| CaO (%) |
10 |
6 |
- |
- |
- |
- |
Conventional Insulating Bricks
|
IM LW |
IM LWS |
IM HIS |
IM CFI |
IM CFS |
IM HFI |
IM HFK |
| Physical Properties |
| P.C.E. Orton |
30 |
30 |
31 |
30 |
30 |
30 |
32 |
| Service Temp. 0 C |
1200 |
1200 |
1300 |
1250 |
1250 |
1300 |
1400 |
| B.D. gm/cc |
1.0-1.1 |
1.2-1.3 |
1.6 |
0.7-0.8 |
0.55-0.65 |
0.8-0.9 |
4.0-1.1 |
| A.P. % |
55 |
50 |
45 |
65 |
70 |
60 |
55 |
| CCS Kg/cm 2 |
30 |
70 |
150-200 |
15-Oct |
10-Aug |
15-20 |
40 |
| Thermal Conductivity at 600 0 C Hot Face K/cal/m/hr. 0
C max. |
0.4 |
0.5 |
0.6 |
0.3 |
0.195 |
0.35 |
0.45 |
| Chemical Properties |
| Al 2 O 3 |
30 |
30 |
35 |
30 |
30 |
30 |
40 |
| Fe 2 O 3 |
2.5 |
2.5 |
2.5 |
2.5 |
2.5 |
2.5 |
2.5 |
Remarks: Size tolerance: ± 1.5% or 2.. whichever is
greater.
The above data are not guaranteed value. They represent typical
average properties.
