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Insulation Material
Insulation Material
We offer different types of
insulation materials that are used in industrial furnaces and boilers.
We bring finest quality high temperature insulation materials, which conform to
international quality standards. Made of premium grade raw materials,
these high temperature insulation materials can operate in high temperatures and high
pressure applications. These high temperature materials are ideal for heating
electrodes in DC & AC arc furnaces for high frequency brazing of
electrode arm supports.
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TECHNICAL SPECIFICATION
| PRODUCT |
BULK FIBRE |
BLANKETS |
MODULES |
BOARDS / SHAPES |
SPECIALITIES |
| PROPERTIES |
(1) HTZ
(2) RTZ
(3) RT
(4) LT |
(1) HTZ
(2) RTZ
(3) RT
(4) LT |
(1) HTZ
(2) RTZ
(3) RT
A
B
ANCHORED
VENEER
CERLOCK
PREMAX
CERLANCE & LOCK |
THERMOTECT
(1) 80
(2) HTZ
(3) HS
(4) A
(5) RT / RTZ
(6) LT |
(1) Wet Wrap
(2) Paper / Roll Board
(3) Coating M / Z / ZL / S
(4) Veneer Mortar
(5) Mouldable Joint Pax / F
(6) Pumpable HT / RT / AR / WR
(7) Rope RT / HTZ |
| Maximum Use / Grade temperature, °C |
(1) 1425
(2) 1300
(3) 1260
(4) 1000 |
(1) 1425
(2) 1300
(3) 1260
(4) 1000 |
(1) 1450
(2) 1325
(3) 1300 |
(1) 1600
(2) 1425
(3) 1260
(4) 1260
(5) 1260
(6) 1000 |
(1) 1260
(2) 1260 / 1400
(3) 1600 / 1700 / 1700 / 1800
(4) 1600
(5) 1260
(6) 1400 / 1260 / 1260 / 1000
(7) 1260 / 1400 |
| Dimension, mm unless stated |
Application |
Width - 610,
Length - 7620 |
A: 305 x 305
B: 305 x 305 |
305 x 610, 457 x 914
610 x 610, 610 x 914
914 x 1219, 500 x 1000
Shapes on Request |
(1) 610 x 914
(2) 1000 x 1000
(3) 30 / 45 / 45 / 40 Kg. Container
(4) 40 Kg. Container
(5) 25 Kg. Container
(6) 20 Kg. Container
(7) Running Length |
| Density, Kg / m 3 (lbs, cuft) |
80 to 192
(5 to 12) |
64, 96, 128 and 160 (4, 6, 8 and 10) |
A: 160 (10)
B: 128 (8), 160 (10) |
(1) 512-608 (32-38)
(2) 320-384 (20-24)
(3) 640-740 (40-45)
(4) 416-480 (26-30)
(5) 320-384 (20-24)
(6) 272-352 (17-22) |
(1) 320 (20) Dry
(2) 192 (12)-256 (16)
(3) 1510 / 1920 / 1920 / 1750
(4) 1950 (109)
(5) 530 (33)
(6) 320-400 (20-25) Dry
(7) 200-356 (12-18) |
| Thickness, mm |
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(1) (2) (3) : 6,13, 19, 25, 38, 50
(4): 25, 50 |
A: 100, 150, 200, 250, 300
B: 50, 75, 100, 150 |
6, 13, 19, 25, 38, 50, 63, 75 |
(1) 6, 13, 19, 25
(2) 1, 2, 3, 4, 5, 6, 10, 12
(3) 6, 13, 19, 25, 38, 50 |
| Thermal Conductivty at mean temperature of
550 °C W/m°K (BTU-in/hrft 20 F) |
0.12 (0.83) |
0.11 (0.76) for 128 Kg./m 3
0.13 (0.9) for 96 Kg./m 3 |
0.12 (0.84) |
(1) (4) : 0.12 (0.84)
(2) (5) (6) : 0.11 (0.8)
(3) : 0.13 (0.9) |
(1) 0.13 (0.90) on drying.
(2) 0.12-0.13 (0.9)
(3) 0.15 (1.0)
(4) 0.15 (1.0) |
| Application |
Expansion joints, packing and filing,
secondary processing. |
Crude Oil, reformer and pyrolysis heater
linings, high temperature pipe, duct and turbine insulation,
tube seats, gaskets and expansion joints, annealing
furnaces, reheating furnaces, baking pit covers and repairs.
Kins Kin cars insulation and seals. Stress relieving
insulation, ovens and stack linings. Boilers and air
preheaters insulation. Fire protection applications etc. |
A: High temperature lining for Heaters,
furnaces, reformers, kilns, soaking pit seals. B: Hot face
veneering over existing brick or monolithic refractory
lining in furnaces, heaters, kilns etc. |
Combustion chambers of boilers and
heaters, hot face lining for furnaces and kilns, backup
insulation to monolithic and bricks. Ladle covers, Aluminium
trough liners, trough covers, Expansion joints, hot gas duct
linings, riser sleeves, crucibles, launders, tap out cones,
sight holes etc. |
1. Combustion chamber lining, boiler doors, stack
lining.
2. Gaskets, ingot moulds, insulation.
3. Surface stabilization for modules in areas of flame
impingement, high velocity gases or chemical attack.
4. For sticking veneer modules.
5. Protective coating, patch repair work, sealing.
6. Insitu backup insulation repair, Gap filling, Aluminium
resistant & Water resistant applications.
7. Expansion joints, gaskets, sealing, wrapping, substitute
for asbestos. |
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Acid Resisting Bricks & Mortars
Our acid resisting bricks and mortars
are ideal for industrial applications to resist most of acids, alkalies,
solvents, salts and greases at different concentration. These acid
resisting bricks and mortars are widely used in refineries,
petrochemical, fertilizer, metallurgy, chemicals etc. Our bricks and
mortars can resist high temperature too.
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Acid Resisting Bricks
| SPECIFICATION |
IM – AR
(230X115X75mm) |
IM – AR
(230X115X38mm) |
IM – AR
(230X100X20mm) |
| PHYSICAL PROPERTIES: |
| Water Absorption % |
3 |
3 |
2 |
| Cold Crushing Strength N/mm ² |
70 |
70 |
75 |
| Flexural Strength N/mm ² |
10 |
10 |
20 |
| Acid Resistance (% loss in weight) |
2.5 |
2.5 |
1.5 |
| CHEMICAL ANALYSIS: |
| Si O 2 % |
68.2 |
68.2 |
67.9 |
| Al 2 O 3 % |
24 |
24 |
24.2 |
| Fe 2 O 3 % |
1.8 |
1.8 |
1.9 |
| Ti O 2 % |
2.1 |
2.1 |
2.9 |
| CaO + MgO % |
0.5 |
0.5 |
0.6 |
| Na 2 O+K 2 O % |
3.4 |
3.4 |
3.6 |
| Weight of Brick Kg. |
4.35 |
2.3 |
0.9 |
| Application Area |
For Thermal Power Plant Chimney & Acid storage tank
& Floor |
For Acid storage tank, Floor & Acid digester. |
For Battery Room, Acid handling floor, DM Plant. |
Acid Resisting Mortars
| Specification: |
Sodium Silicate base Mortar |
Potassium Silicate base Mortar |
| Working time, Min at 27 o +/- 2 o C (minutes) |
15 |
20 |
| Flexural strength, Min, kg/cm 2 (at 7 days) |
35 |
40 |
| Compressive strength, Min, kg/cm 2 (at 7 days) |
100 |
150 |
| Bond strength, Min, kg/cm 2 |
5 |
5 |
| Absorption of toluene, Max, percent by weight |
18 |
18 |
| Application Area: |
For laying of acid resisting bricks & tiles |
For laying of acid resisting bricks & tiles |
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